AI-native data acquisition
Data from machines, materials and people, captured and joined without a years-long integration project.
- Native OPC-UA and PLC connections
- Manual and paper steps brought in by phone
- One record of the plant, not ten systems
CivOps Manufacturing Platform
Your plant already knows. Now you will too.
Everyone is racing to capture data from materials, people and machines. We built for the next chapter: AI-native data acquisition, kitted analytics and operational tools that turn that data into decisions, so a plant of any size can compete with companies many times its size.
The story
- 22:00 · THE PROBLEM
A drift no one sees
A torque reading creeps toward its limit on line 3. The floor feels it as rework hours later.
- 02:00 · ASSESS
Where you stand
The ops-maturity assessment scores the plant in five areas, against plants like yours.
- 05:00 · ANALYZE
The few that matter
132 analytics tools, from control charts to bottleneck analysis, narrowed to the three that fit this plant.
- 06:00 · ACT
Shift change, better
Role-specific screens put the answer in front of the operator who can act on it. Yield climbs.
What it does
Ops-maturity assessment
A structured assessment of quality, throughput, maintenance, scheduling and cost, with a scored report and the next steps in order.
- Benchmarked against comparable plants
- Repeat it to show progress
- Free to take
Kitted analytics
132 analytics tools, kitted by the problem they solve, each with its data needs spelled out, ready to run on your data.
- Statistical process control and capability
- OEE, bottlenecks and throughput
- Maintenance and downtime
- Cost of quality
Screens for each role
Operators, supervisors and plant managers each see what they act on, from the line to the plant.
- Role-specific HMI screens
- Structured batch execution
- Native OPC-UA and PLC integration
AI agents that work with the floor
Agents that explain a drift, draft the root-cause analysis and suggest the next check, with a person approving each step.
- Plain-language answers about your data
- Root-cause drafts
- Shift and daily digests
Deploy it the way your plant needs
Hosted, single-tenant, an on-site appliance on the plant network, air-gapped, or government cloud.
- A tenant's deployment is fixed at the start
- Appliance at Purdue level 3.5
- Your keys, your data
Built by engineers who ran plants
CivOps was founded by engineers from Fortune 100 manufacturing and software careers who watched software built for everyone serve no plant well.
- Built for small and mid-size plants
- Your engineers freed from manual drudgery
- A pilot first, with the numbers
Plans
Pay by card, company purchasing card, bank transfer, or an invoice against your purchase order.
Ops Maturity Assessment
$25,000
Three to four weeks. The plant scored across 12 areas, every machine and system inventoried, and the gaps ranked. The output is a working configuration, not a report.
- · 10-area, 12-domain scoring
- · Equipment and system inventory
- · Gap analysis with the order to fix them
- · 100% credited against a pilot signed within 90 days
Pilot
$45,000 per plant
90 days on one plant with an on-site appliance, success criteria written into the agreement before it starts.
- · On-site pilot appliance and install
- · Full investigations tier
- · 30-day check-in and a results review
- · 50% credited against year one of production
Production: Quality
$60,000 a year per plant
Investigations, SPC, 8D and CAPA, the value ledger and the air-gap cutover.
- · Statistical process control and capability
- · 8D and CAPA investigations
- · The value ledger
- · Appliance, updates and support included; AI use never metered
Production: Operations
$110,000 a year per plant
Everything in Quality plus operator screens, batch execution, maintenance, materials, the digital twin and self-serve BI.
- · Everything in Quality
- · Operator HMI and batch execution
- · Maintenance and materials
- · Digital twin and self-serve BI
Multi-site
$95,000 a year per plant
Operations at two or more plants, at a lower price per plant.
- · Everything in Operations at each plant
- · One agreement for every plant
- · Volume price per plant
Portfolio platform
$75,000 a year per company
Roll-up across plants or portfolio companies: cross-plant reporting and replay-opportunity detection. For five or more plants, or a private-equity sponsor.
- · Cross-plant roll-up
- · Replay-opportunity detection
- · Investor-grade reporting
Questions buyers ask
How is it priced?
Per plant per year, not per user, workstation or machine. A pilot comes first. Ask for the current price card.
Can we pay by purchasing card or purchase order?
Yes. Pay by card or company purchasing card, by ACH, or ask for an invoice against your purchase order, due in 30 days.
Does our data leave the plant?
Not with the on-site appliance or the air-gapped deployment. Hosted plants are kept separate from every other customer.
How long until we see a result?
The pilot is built to show a measured result in about 90 days.